Automated materials handling powering smart logistics
Automated materials handling (AMH) is now a core part of how warehouses, factories and distribution centres operate. As demand for faster delivery and more efficient workflows continues to grow, automated systems are helping businesses to increase throughput, improve accuracy and adapt to changing customer expectations. Coordinating robots, managing conveyor systems and maintaining real-time communication between equipment all depend on robust software, sensors and connectivity. This blog will cover how these systems work, and why reliable power and data supply is essential to their performance.
What is automated materials handling?
AMH refers to using automated systems to move, sort, store and retrieve goods within a warehouse or manufacturing site.1 These systems reduce manual handling, streamline material flow and support safer, more consistent operations. Commonly used technologies include:
- conveyor systems for continuous product movement;
- automated guided vehicles (AGVs) for flexible internal transport;
- robotic arms for precision picking and placing;
- sortation equipment for routing goods to the correct destination;
- automated storage and retrieval systems (AS/RS) for high density inventory management;
- and IoT-enabled sensors and software for real-time visibility and control.2
Using these automation tools allows organisations to transition from repetitive manual tasks to more predictable, data-driven processes across manufacturing, logistics and retail.
The shift from manual to automated workflows
Manual handling involves lifting, pulling, pushing or carrying goods from one point to another. While this remains suitable for low-volume operations, it introduces risks such as inconsistent output, ergonomic strain and process delays. Automated systems take on these repetitive tasks, allowing operators to supervise rather than physically transport goods. This reduces fatigue, lowers injury risk and helps staff to focus on oversight and decision-making rather than manual tasks. This shift changes not only who performs the work, but also how materials move through a facility.
Automated systems coordinate a series of functions that together keep materials moving with accuracy. These functions typically include transporting goods between stations, sorting items to the correct lane, order or pallet, and storing and retrieving products using automated shelving or lifts. Tracking materials in real time ensures every movement is recorded, and helps with routing items to the right place at the right time, based on live operational data. Because automated processes depend on accurate material information, consistent communication between machines, sensors and control software is essential.1,2
How Bulgin supports seamless connectivity
Every part of an AMH system – from conveyors and robots to AS/RS shuttles – relies on uninterrupted power and data. Real-time communication enables equipment to coordinate movements, avoid collisions and maintain throughput. Any disruption to power or data flow can cause delays, misroutes or full system stoppages. For businesses operating around the clock, even a brief interruption can impact fulfilment schedules and increase operating costs. This is why the connectors used to power and link together the various components of AMH equipment must offer reliable performance in busy industrial environments.
Warehouses and production sites place heavy demands on electrical components. Connectors may be exposed to constant mechanical movement, repeated mating cycles, and airborne dust or debris. Outdoor or unregulated indoor environments are also likely to experience wide temperature variations and moisture, and many sites have limited access for maintenance. To minimise downtime, AMH equipment depends on components with long service lives and strong environmental sealing that continue to perform reliably over extended periods.
Bulgin’s environmentally sealed connector range is designed with these challenges in mind. Compact, modular form factors make it easier to connect conveyors, AGVs and robotic assemblies without compromising system layout, while long service lives help to reduce unplanned downtime and support round-the-clock operations. Across warehouses, factories and distribution centres, organisations turn to Bulgin for rugged, dependable connectivity solutions that keep smart handling systems running smoothly.
References
1) Automated material handling system: Explained. Schneider Electric. 2022. https://blog.se.com/sustainability/2022/08/12/automated-material-handling-system-explained/
2) An Easy Guide to Automated Material Handling. AutoStore. 2024. https://www.autostoresystem.com/insights/an-easy-guide-to-automated-material-handling
